Dome Spray System - 5 Sets

Belt Spray system for limestone - Dust fighting

About Project

Project Overview
Bloom Landscape successfully executed the installation of a dome spray dust suppression system at Al Yamama Cement Plant. The project was designed to control and reduce the large amount of dust generated during the transportation of limestone from the mountain through the conveyor belt system. As the limestone moves on the belt before being discharged inside the storage dome, significant dust particles are produced. The implemented spray system ensures effective dust control, improving the working environment and supporting the plant’s environmental compliance.

Construction Process
The system was designed and constructed starting with the installation of a 20 m³ water storage tank mounted on a reinforced steel–concrete structure to ensure stability and durability. A pumping system consisting of a set of two pumps was installed to supply pressurized water through a network of valves and control components. From the pumping station, galvanized steel pipelines extending over 250 meters were installed and routed into the dome area. The pipeline network terminates with industrial-grade spray nozzles strategically positioned above the conveyor belt, allowing a fine water mist to be sprayed directly onto the limestone before it is discharged into the dome. This process effectively suppresses airborne dust at the critical transfer point.

Challenges & Solutions

One of the main challenges of the project was integrating the dust suppression system within an operational cement plant while ensuring minimal disruption to the existing conveyor operations. Additionally, the long pipeline distance and the harsh industrial environment required durable materials and precise hydraulic design to maintain consistent water pressure across the system. Bloom Landscape addressed these challenges through careful engineering design, proper pump selection, and the use of high-quality galvanized steel pipes and industrial spray components to ensure reliable performance.

Project Outcome

The completed dome spray system now provides an efficient and automated solution for dust suppression at the limestone discharge point. The entire system is integrated with the plant’s SCADA system, allowing operators to monitor and control the operation directly from the control room. This integration ensures optimized water usage, reliable operation, and improved environmental conditions within the dome area. The project demonstrates Bloom Landscape’s capability to deliver advanced industrial solutions that enhance operational efficiency and workplace safety.